Ultrasonic cleaners use high-frequency sound waves to agitate a liquid and remove contaminants from delicate parts and equipment. The question of whether you can use a degreasing solution to clean an ultrasonic cleaner is common, especially in industries where thorough cleaning is required.
Using a degreaser can enhance cleaning performance, but it is important to understand the risks and compatibility factors. This article explores key considerations and offers guidance on when and how to use degreasers with ultrasonic cleaners.
In the case of this article, a “degreaser” is defined as a strong water based detergent designed to remove heavy grease or oil. These types of “degreasers” are generally alkaline in nature, and high in pH. Vapor degreasing solvents, which are generally halogenated hydrocarbons MUST be used in a vapor degreaser which includes special features to capture and recycle these more evaporative solvents.
How Ultrasonic Cleaners Work
Ultrasonic cleaning relies on the principle of cavitation. When ultrasonic waves pass through a liquid, they create tiny bubbles that implode, releasing energy and causing a cleaning effect on the surface of objects.
This process effectively cleans parts with intricate geometries or hard-to-reach areas, as the microscopic bubbles can penetrate deep into crevices. Typically, water-based solutions or mild detergents are used in ultrasonic cleaners to achieve the best results.
Can Degreaser Be Used in Ultrasonic Cleaners?
Yes, you can use a degreaser in an ultrasonic cleaner, but there are several important factors to consider beforehand. Degreasers break down and remove oils, grease, and other stubborn contaminants, making them appropriate for cleaning certain products. However, not all degreasers are safe or suitable for ultrasonic cleaners.
The first issue to consider is the degreaser type. Some degreasers are flammable or volatile, and when used in ultrasonic cleaners, they can present serious safety hazards when used in conventional ultrasonic tanks. Ultrasonic transducers can generate heat during operation, and when paired with flammable solvents, there is a risk of combustion or fire. Baron Blakeslee offers special ultrasonic systems which are designed and built to Class 1, Division 1 standards and may be used with flammable solvents like acetone or isopropyl alcohol.
Additionally, the vapor generated by some solvents can be dangerous, especially if the ultrasonic system is not properly grounded or if there is an accumulation of static electricity. This is why specialized ultrasonic tanks, such as those offered by Baron Blakeslee, must be used in conjunction with flammable solvents.
If you decide to use a degreaser in your ultrasonic cleaner, always check the manufacturer's guidelines for the specific degreaser you are using. Many degreasers are unsuitable for ultrasonic cleaning, and using the wrong solution can damage the equipment or lead to hazardous consequences.
Exploring Alternatives to Degreasers in Ultrasonic Cleaning
If you need to clean parts that have heavy grease or oil deposits, there are alternative methods that might be safer and more effective. For example, vapor degreasing systems can handle tough contaminants like oils, greases, and other industrial soils. Vapor degreasers use solvents in a controlled environment to clean parts without the risks associated with ultrasonic cleaning.
When to Use Degreaser in Ultrasonic Cleaners
Degreasers can be used in ultrasonic cleaners when cleaning non-sensitive parts that require the removal of oils, greases, or other stubborn residues. A non-flammable degreaser mixed with the appropriate solvent and used under controlled conditions can yield effective results. However, it is important to avoid overloading the ultrasonic cleaner and carefully monitor the temperature and solvent levels.
At Baron Blakeslee, we specialize in industrial cleaning equipment, including vapor degreasers and ultrasonic cleaners designed to meet various cleaning requirements.
If you are unsure about which cleaning system is best for your needs or how to use a degreaser in your ultrasonic cleaner safely, we are here to help.
Our team offers expert guidance and replacement parts to help you maintain your equipment in top condition. Feel free to reach out to discuss your specific cleaning challenges.
