Given the wide variety of machines available, selecting the right parts washer for your business can seem overwhelming. However, understanding your cleaning needs and the specifications of different washers will help narrow down the options.
In any industrial setting, the goal is to maintain clean and functioning equipment, and the best parts washer will fit seamlessly into your existing processes. This guide will walk you through the key factors to consider when choosing a parts washing machine.
Understanding the Basics of Parts Washers
A parts washer is a machine designed to clean equipment and components by removing dirt, grease, and other contaminants. Whether you work in manufacturing, maintenance, or another industry, a reliable parts washer can streamline operations and improve the lifespan of your equipment.
Before choosing a part washer, it is essential to first determine the cleaning requirements of the components you work with and assess your operational demands.
Manual vs. Automated Parts Washers
The first major decision when choosing a parts washer is whether you need a manual or an automated model. Manual washers typically have simpler designs and are ideal for smaller operations or when cleaning parts in low volumes. On the other hand, automated parts washers are suitable for high-volume cleaning. They require less hands-on labor, which can reduce overall operational costs in the long run.
Manual Parts Washers
Manual parts washers are typically used for low-volume cleaning and smaller components. They can include a variety of designs, from simple sink-like containers to more sophisticated models with additional features. These washers usually involve applying solvents or aqueous cleaning solutions manually to remove contaminants.
Standard features of manual washers include:
- Brushes: Many manual washers come with brushes that help remove contaminants from parts, particularly those that are difficult to reach.
- Soaking: In some manual washers, parts are immersed in a tank of cleaning fluid for a specific period.
- Cleaning Fluid Movement: Adding movement to the cleaning fluid can help increase the cleaning efficiency, as it agitates the solvent and ensures thorough cleaning.
Automated Parts Washers
Automated parts washers are best for businesses that deal with large quantities of parts on a daily basis. These washers are designed to operate with minimal human intervention, making them ideal for high-volume environments. Automated models come with a variety of advanced features such as programmable settings, multiple cleaning stages, and drying capabilities. In general automated parts washers redirect labor while adding consistency and repeatability to a cleaning process.
Automated washers include:
- Conveyorized Systems: These are designed to move parts through various stages of cleaning, rinsing, and drying. Conveyorized washers are perfect for applications that require continuous cleaning.
- Total Immersion Systems: These units submerge parts completely into a cleaning solution, providing a thorough cleaning without the need for manual intervention.
Key Factors to Consider
When choosing a parts washer for your business, several important factors must be considered. Each component of your operation will have unique needs, and understanding these requirements will help you select the best system for your workflow.
Contaminants to Be Removed
One of the most important considerations when choosing a parts washer is the type of contaminants that need to be removed. If you are dealing with heavy grease, oils, or dirt, you may need a washer with more powerful cleaning capabilities. Some washers are designed to work with specific solvents or aqueous solutions, so it is crucial to choose a system that aligns with your contamination types.
Size and Weight of Parts
The size and weight of the parts you need to clean will directly influence your choice of washer. For small, lightweight components, a manual parts washer may suffice. However, for larger, heavier parts, an automated system may be necessary. Be sure to assess your current and future cleaning needs to avoid choosing a system that is too small or too large for your parts.
Volume of Parts to Be Cleaned
An automated parts washer will benefit high-volume operations, as these systems are designed for efficiency and speed. Automated systems are ideal for industries that need to clean large numbers of parts quickly and without sacrificing quality. Conversely, a manual parts washer may be the better fit if your business cleans parts at a lower volume.
Environmental Considerations
Compliance with environmental regulations is another critical factor when choosing a parts washer. Different industries are subject to specific cleaning standards, especially when it comes to waste disposal and solvent use. Look for parts washers that can work with eco-friendly cleaning fluids and have options for recycling solvents.
Aqueous wash systems are an environmentally friendly solution that reduces the need for harsh chemicals while still delivering effective cleaning results. Baron Blakeslee offers aqueous wash systems that can help companies meet environmental standards while maintaining high-quality cleaning performance.
Budget
Your budget will always play a role in the decision-making process. Manual parts washers tend to be more affordable upfront, but automated systems offer long-term savings by reducing labor costs. Consider the ongoing costs associated with maintenance, fluid replacement, and energy use when determining your budget for the parts washer.
Types of Cleaning Fluids
Choosing the right cleaning fluid is just as important as selecting the washer itself. The cleaning solution you use will impact the washer's effectiveness and the overall cleanliness of your parts. Two common types of cleaning fluids are solvents and aqueous solutions.
- Solvents: These are ideal for removing grease, oil, and other heavy contaminants. Solvent-based parts washers are effective in fast cleaning applications but may require proper handling due to the environmental and safety requirements associated with certain solvents.
- Aqueous Solutions: These water-based cleaners are often more eco-friendly and are suitable for less severe contamination. They require heating to be effective, and businesses using aqueous solutions typically need a washer made from corrosion-resistant materials, such as stainless steel.
If your business needs to clean a variety of components, some parts washers can be adapted to work with both types of fluids, offering greater versatility.
Choose a Parts Washer That Fits Your Needs
At Baron Blakeslee, we understand that selecting the right parts washer is a crucial decision for any business. Our team is ready to guide you through the selection process to ensure you get a machine that meets your exact needs.
With our expertise in vapor degreasing, aqueous wash systems, and custom solutions, we are here to help streamline your cleaning processes. Explore our aqueous wash systems and spare parts to keep your business running smoothly.
