A vapor degreaser is a valuable tool used to clean parts and components by utilizing solvents and heat. Over time, contaminants and residue can accumulate, impacting cleaning performance. Knowing how to clean your vapor degreaser is essential for maintaining its effectiveness and extending its lifespan. This article offers a step-by-step guide to cleaning your vapor degreaser and ensuring it runs efficiently.
Why Cleaning a Vapor Degreaser Is Important
Cleaning a vapor degreaser is necessary to ensure it operates at peak efficiency. When the degreaser is used, it gathers contaminants such as oils, grease, dirt, and particulate. These residues can clog the system and diminish the effectiveness of the cleaning process. If not cleaned regularly, the degreaser can suffer from reduced solvent performance, increased maintenance costs, and a shorter lifespan.
Proper maintenance also helps in avoiding unnecessary downtime and expensive repairs. By following the correct cleaning procedures, you can maintain a consistent level of cleanliness and keep your equipment running smoothly.
Step-by-Step Guide to Cleaning Your Vapor Degreaser
Step 1: Turn Off and Cool Down the Equipment
Before cleaning your vapor degreaser, ensure it is turned off and has completely cooled down. Working with hot or still-operating equipment can lead to accidents or injuries. Let the degreaser cool to room temperature before performing any maintenance.
Step 2: Drain the Cleaning Solvent
Start by draining the used solvent from the degreaser. You can do this by using the built-in solvent handling system or manually pumping out and / or draining the solvent, depending on the model. Dispose of the solvent according to the appropriate environmental and safety regulations.
Step 3: Clean the Interior of the Tank
Once the solvent is drained, clean the inside of the degreaser tank. This can be done using a soft brush and a mild cleaning agent. Avoid abrasive materials that could scratch or damage the surface of the tank. No carbon or mild steel brushes or tools should be used inside the degreaser tank. Clean all accessible areas, including the heating elements, spray nozzles, and the tank’s internal components.
Step 4: Rinse Thoroughly
After cleaning the tank, it may be necessary to neutralize the tank with a sodium carbonate solution (2 ounces per gallon), then rinse it thoroughly with clean water to remove any remaining residue. In some cases passivating the stainless steel tank with a mild citric acid solution may be required in this process to remove any corrosion which may be present, followed by by rinsing and thorough drying. Ensure no cleaning residue remains, as it can contaminate the new solvent. Finally, it is very important that the degreaser tank and any internal spaces of piping, water separators, distillate receivers, etc be thoroughly dried and that all water be removed before refilling with solvent.
Step 5: Inspect the Solvent Filtration System
Next, inspect the solvent filtration system. Over time, the filter will accumulate dirt and contaminants. Clean or replace the filter element as needed. A clogged or dirty filter can significantly reduce the performance of the vapor degreaser. Baron Blakeslee offers replacement parts for filters and other components to keep your system in peak condition.
Step 6: Refill with Fresh Solvent
Once the tank is clean, refill it with a fresh, suitable solvent. It is essential to use the correct solvent for your specific cleaning needs. The solvent type depends on the materials you are cleaning and the contaminants being removed. Regularly check the solvent levels to ensure that the machine operates efficiently.
Step 7: Test the System
After the degreaser has been cleaned and refilled, run a test cycle to check that everything is working properly. Monitor the temperature, solvent levels, and cleaning performance. If there are any issues, consult the user manual or contact the manufacturer for troubleshooting tips.
High-Quality Vapor Degreasers Backed by Expert Support
At Baron Blakeslee, we specialize in high-quality vapor degreasers designed for maximum efficiency and longevity. Our products are engineered to deliver excellent cleaning results, and our team is always available to assist with technical support, repairs, and maintenance guidance. If you need replacement parts or assistance with proper maintenance, we are here to help.
